Vitrified Bond Grinding Wheels for PCD and PcBN
PCD is hard - very hard. If you want to grind PCD tools then you need high-quality vitrified bond wheels from Trochilics Ltd - the sister company of Coborn Engineering.
Coborn has over 60 years’ experience in machines for cutting, polishing and grinding diamond, PCD, CVD and PcBN ultra-hard materials so they know what they are talking about.
If a diamond wheel is to grind PCD it must be kept ‘open’ by frequent dressing. This exposes new sharp diamond and keeps the wheel cutting freely. A dull wheel can soon start to vibrate or ‘chatter’ especially if the machine is not rigid. Wheel, machine and PCD all interact. Soft wheels will grind easily but then the life will be low. A hard wheel may not suit your machine. A few experiments are needed.
Trochilics Ltd offers 5 vitrified bond formulations with varying degrees of hardness and diamond concentration. The OLIVE bond is a universal, general-purpose bond recommended for manual machines: the KILO bond is designed to give very consistent results on CNC machines.
All wheels are dynamically balanced. The standard wheels are held ex-stock in the UK, ready for immediate shipment.
For technical advice on wheels or Coborn machines contact us.
BOND TYPE OLIVE 2
Hardness Index 100
This is the hardest wheel grade. It is especially suited for the surface grinding of PcBN tools with narrow wheels into blind corners. The hard bond means it wears uniformly.
BOND TYPE OLIVE 4V
Hardness Index 90 | Concentration 100
The bond is grey in colour and gives a very good compromise between the need for dressing and long life. This wheel is the best wheel to start using first.
BOND TYPE OLIVE 2.5W
Hardness Index 60 | Concentration 125
The body is grey/white in colour.
Like the Olive 4C it is very
popular for PCD grinding.
BOND TYPE OLIVE 2.5Y
Hardness Index 70 | Concentration 150
The bond is white in colour. The high concentration means a rigid RG type machine is required but wheel lives can then be extended.
BOND TYPE KILO
Hardness Index 55 | Concentration 125
These wheels are recommended for CNC PCD grinding machines such as the RG5, RG6 and RG9. They have a very consistent structure and is essentially self-dressing.
DIAMOND GRIT SIZES
|D Number||Ex Stock||Micron||US Mesh|
AVAILABILITY Ex Stock
D x W x X
|150 x 20 x 4||-||-||-||-||-|
|150 x 20 x 6||Yes||-||-||-||-|
|150 x 20 x 9||Yes||Yes||Yes||Yes||-|
|150 x 20 x 10||-||-||-||-||Yes|
|150 x 15 x 6||Yes||-||-||-||-|
|150 x 15 x 9||Yes||Yes||Yes||Yes||-|
|150 x 15 x 10||-||-||-||-||Yes|
|150 x 10 x 6||Yes||-||-||-||-|
|150 x 10 x 9||-||Yes||Yes||Yes||-|
|150 x 10 x 10||-||-||-||-||Yes|
|150 x 8 x 6||-||-||-||-||-|
|150 x 8 x 10||-||-||-||-||Yes|
|150 x 5 x 6||Yes||-||-||-||-|
|150 x 5 x 9||-||Yes||Yes||Yes||-|
|150 x 5 x 10||-||-||-||-||Yes|